Features and characteristics:
Function:
Check the capsule weight one by one by setting capsule upper and lower weight, capsule with ultra-light and over-weight will be automatically rejected
Qualified and unqualified products are collected separately
Machine can be connected with capsule polishing machine and metal detector through material automatic feeding system, or used separately
Machine has the function of electronic recording, electronic signature, audit trailing meeting FDA21 CFR PART11 requirements.
Parameter recipe can be stored and invoked.
3-level authorization management, meeting the device operation management mechanism.
Qualified products and unqualified products are collected separately though difference lane
Machine can automatic statistic the qualification and un-qualification rate, and separately count the percentage of overweight and ultra-light weight
Features:
2-1 Stable and reliable operation
With perfect anti-interference control system, it can resist the interference of electromagnetic interference (EMI), radio frequency interference (RFI), electromagnetic pulse (EMP) and other electronic systems
Adopt stratified design and isolation cover protection to avoid the influence of ventilation system on the equipment in the room
Using low center of gravity and shock absorbers design to effectively resist the impact of external vibration on the equipment
Adopt international famous brand PLC and touch screen control system
has sensor temperature difference influence control system and zero automatic tracking & automatic calibration function
2-2 High precision and high speed inspection
Adopt HBM high precision weighing sensor imported from Germany
adopts independent multi – port & super - speed weight data collecting processor, single port can reach 1000 weight data per second, its means that the final weight of each capsule was checked 1,000 times before the final weight was determined
2-3 anti-static design
anti-static design ensure equipment accurate weighing
anti-static design plus static removal system ensure the machine is suitable for various of capsules of different customers.
2-4 material reciprocating feeding design
Reciprocating feeding design makes operation smooth without noise and no vibration interference, guarantee higher precision
2-5 300Lsuper large material storage bin can greatly reduce material feeding frequency and workload
Quality risk control:
capsule free falling method is adopted to ensure the capsule is not extruded by external force, no damage to capsule.
Each weighing channel has a position limiting protection to ensure capsule not be damaged during weighing process
equipment can display real-time running time, product name, batch number, operator, equipment running parameters, can automatically count the output of qualified and unqualified products and a series of running data, data can be stored, uploaded, or external printer printing.
Surface in contact with capsule has screw-free and foreign object design, avoid the risk of screws or other foreign objects falling into the storage bin. All materials in contact with the capsule are comply with FDA and GMP requirements to avoid pollution possibility
Rejection mechanism has a real-time monitoring and confirmation system to ensure the unqualified products are accurately rejected.
Safety alarm device:
3-color alarm light has intelligent voice and visual warning function, which is helpful to optimize personnel allocation and improve work efficiency
Safety door interlocking shutdown alarm device to ensure the personal safety of operators
Simple operation, faster to change mold
Different size capsule can be positioned accurately through the corresponding mold, weighing precision and stability can be guaranteed, no need any other adjustment, mold can be exchanged very easy and fast
user-friendly man-machine interface is easy to understand
Administration personal can invoke the stored recipes and quickly switch between different products
Easy maintenance and cleaning
lweighing module can be quickly removed without tools, convenient for future maintenance
Enjoy the Internet convenience in internet age
Ethernet data interface and OPC mechanism can be optioned, convenient user to access SCADA/MES system
Internet access and backup database, etc
Remote network maintenance can be realized
Make the most use of the Internet
Partial customer list:
白云山集团、常州四药、新华制药、上海宣泰、苏州联亚、爱美津、陕西东泰、天津宏仁堂、华润赛科(不是胶囊检重机的,花红药业)
药厂,其他需要有胶囊产品,并对胶囊的重量有精确要求的企业
Illustration:
Technical parameters:
Type | Channel | Capsule size | Weighing range | Capacity (pcs/hr) | Weighing precision |
JZY3000Ⅵ-C | 48 | 00#-4# | 20-2000mg | 200000 | ±1mg |
JZY3000Ⅵ-B | 48 | 00#-4# | 20-2000mg | 200000 | ±1.5mg |
JZY3000Ⅴ-C | 24 | 00#-4# | 20-2000mg | 100000 | ±1mg |
JZY3000Ⅴ- B | 24 | 00#-4# | 20-2000mg | 100000 | ±1.5mg |
JZY3000Ⅳ-C | 20 | 00#-4# | 20-2000mg | 90000 | ±1mg |
JZY3000Ⅳ-B | 20 | 00#-4# | 20-2000mg | 90000 | ±1.5mg |