Bottle packing assembly line for Anti-cancer medicine

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Features and characteristics:

Functions

  • The isolated packing line avoid the potential impact caused by API material to operators, powder materials (including API) emitted by tablets during bottling can be isolate and controlled from exposure, OEL (OEB-3 and above) value can be effectively controlled complying with EHS requirements

  • The whole line adopts negative pressure isolation system without buffer cabin, the negative pressure isolator adopts full exhaust mode. The exhausted air of the isolator is filtered through H13 push-push filter and sent outdoor

  • Machine uses imported long sleeve sterile gloves  

  • Negative pressure system realizes frequency conversion automatic control, machine will alarm once pressure value over and door opened

  • Material storage bin is connected with counting machine through isolation valve, medicine is fed through the tube reserved at the top

  • The required packing and auxiliary material are continuously in-feed through the mouse-hole on the isolator. After bottling, bottles are out-feed continuously through the mouse-hole 

  • The rest materials and waste materials are put into the bags through the continuous bag discharging device on the isolator side. Other tools also pass through the continuous bagging device. 

  • Bottle packing assembly line for Anti-cancer include the machines from unscrambler, air cleaning, inserting serial, counting & inspecting combination, capping, sealing & sealing leakage inspection combination, labeling etc.

  • Strict authority management and data recording system to ensure traceability of the production process

  • equipment operation process can meet the requirements of GMP, FDA and other specifications


Feature:

  • Machine size can be adjusted to fit customer request or site limitation, or choose different equipment combinations to achieve customized services  

  • Each working station of anti-cancer bottle packaging line has an individual inspection unit to guarantee the whole line operation continuously, intelligently and unmanned.

  • Anti-cancer packing line has inspection combination consisted of counting & inspecting machine for medicine missing filling, sealing & sealing leakage inspection machine to greatly reduce quality risk and provide a more advanced and reliable bottle packaging line to customers

  • compact design to improve the space to capacity ratio, greatly reducing GMP operating costs

  • Automatic operation technology to minimize manual operation, greatly reduce the impact of cancer medicine on the health of operators and environment

  •  With perfect anti-interference control system, it can resist the interference of electromagnetic interference (EMI), radio frequency interference (RFI), electromagnetic pulse (EMP) and other electronic systems

  • User-friendly man-machine interface is easy to understand and operate.

  • Packing line working with low noise, no vibration

  • Hengyi has 59 years of weighing measurement technology as strong technical background, has 26 years experience focusing on the R&D of packing line, Hengyi had obtained ISO 9001 international quality system certification and CE certification.


Quality risk control:

  • Negative pressure system realizes frequency conversion automatic control, machine will alarm once pressure value over and door opened

  • differential pressure gauge monitors the pressure inside the isolator compartment to ensure the negative pressure.

  • When isolator negative pressure is deviated (lower than set value), the data signal of the differential pressure sensor is automatically passed to PLC to increase the frequency of frequency converter and the exhaust air volume

  • When glove broken caused the isolator negative pressure is deviated (lower than set value) the data signal of the differential pressure sensor is automatically passed to PLC to increase the frequency of frequency converter and the exhaust air volume

  • equipment can display real-time running time, product name, batch number, operator, equipment running parameters, can automatically count the output of qualified and unqualified products and a series of running data, data can be stored, uploaded, or external printer printing.

  • rejection mechanism has a real-time monitoring and confirmation system to ensure the unqualified products are accurately rejected.

  • Hengyi bottle packing line can meet the corresponding equipment requirements of domestic and foreign pharmaceutical industry, can meet the production of various process indicators of internal control requirements, complying with GMP related requirements so as to achieve a safe, effective and controllable production process


Safety alarm device:

  • 3-color alarm light has intelligent voice and visual warning function, which is helpful to optimize personnel    allocation and improve work efficiency

  • Safety door interlocking shutdown alarm device to ensure the personal safety of operators

  • gloves action alarm during operation can be an option additionally


Simple operation, faster to change mold

  • No dead Angle, easy to clean and disassemble and install, simple and fast to replace for different specifications

  • Electric lifting to exchange the different bottle easily and fast

  • When the gloves broken, just remove the decorative cover outside of the glove clip to replace the gloves 

  • Man-machine operation interface is simple and easy to understand

  • modularization and tool-free design, simple and quick to change specifications by changing the corresponding mold

  • Administration personal can invoke the stored recipes to quickly switch for different products


Enjoy the Internet convenience in internet age

  • 1. Ethernet data interface and OPC mechanism can be optioned, convenient user to access SCADA/MES system

  • 2. Internet access and backup database, etc 

  • 3. Remote network maintenance can be realized 

  • 4. Make the most use of the Internet


Technical parameters:

  • Low speed packing line:40-60bottle/min

  • Medium speed packing line:60-120 bottle/min

  • High speed packing line:120-200 bottle/min

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Partial customer list:

  • 肿瘤药应用:海正药业、浙江爱博

  • 1.海正2爱博

  • 同仁堂换爱博


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