Pill bottle packing line

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Features and characteristics:

Functions

  • It is suitable for various products filling with high speed such as Chinese herb pill, food ( coffee, nut, condiments, candy etc.) chemical industry, hardware (Screws, nuts, standard parts, fasteners, etc.), machine has automatic filling weight detection function

  • The whole bottle packing line include the machines from unscrambler, air cleaning, inserting serial, pill filling machine, capping, sealing & sealing leakage inspection combination, labeling etc.

  • Strict authority management and data recording to ensure traceability of the production process

  • equipment operation process can meet the requirements of GMP, FDA and other specifications


Feature:

  • Machine size can be adjusted to fit customer request or site limitation, or choose different equipment combinations to achieve customized services  

  • Each working station of bottle packaging line has an individual inspection unit to guarantee the whole line operation continuously, intelligently and unmanned.

  • Packing line has inspection combination consisted of counting & inspecting machine for missing filling, sealing & sealing leakage inspection machine to greatly reduce quality risk and provide a more advanced and reliable bottle packaging line to customers

  • intelligent management of packing line brings simple and easy operation, greatly reduce requested employees to cut down the labor cost

  • With perfect anti-interference control system, it can resist the interference of electromagnetic interference (EMI), radio frequency interference (RFI), electromagnetic pulse (EMP) and other electronic systems

  • User-friendly man-machine interface is easy to understand and operate.

  • Packing line working with low noise, no vibration

  • Hengyi has 59 years of weighing measurement technology as strong technical background, has 26 years experience focusing on the R&D of packing line, Hengyi had obtained ISO 9001 international quality system certification and CE certification.


Quality risk control:

  • equipment can display real-time running time, product name, batch number, operator, equipment running parameters, can automatically count the output of qualified and unqualified products and a series of running data, data can be stored, uploaded, or external printer printing.

  • rejection mechanism has a real-time monitoring and confirmation system to ensure the unqualified products are accurately rejected.

  • Hengyi bottle packing line can meet the corresponding equipment requirements of domestic and foreign pharmaceutical industry, can meet the production of various process indicators of internal control requirements, complying with GMP related requirements so as to achieve a safe, effective and controllable production process


Safety alarm device:

  • 3-color alarm light has intelligent voice and visual warning function, which is helpful to optimize personnel    allocation and improve work efficiency

  • Safety door interlocking shutdown alarm device to ensure the personal safety of operators

  • Simple operation, faster to change mold

  • No dead angle, easy to clean and disassemble and install, simple and fast to replace for different specifications

  • Electric lifting to exchanged the different bottle specifications easily and fast


  • Enjoy the Internet convenience in internet age

  • Ethernet data interface and OPC mechanism can be optioned, convenient user to access SCADA/MES system

  • Internet access and backup database, etc 

  • Remote network maintenance can be realized 

  • Make the most use of the Internet


Technical parameters:

  • Partial customer list:

  • 肿瘤药应用:海正药业、浙江爱博


High speed unscramble 

  • 1. High speed, high compatibility, working stable without any bottle blocking

  • 2. Suitable to various of bottle shapes such as round bottle, square bottle, flat bottle, oval bottle and other special-shape bottle.

  • 3. Large capacity of storage bin

  • 4. Has inspection mechanism of reversed and fallen bottle  


Counting machine

  • 1. Suitable for all kinds of shapes and specifications of medicine

  • 2. Menu display, filling quantity can be set from 1 to 9999 pcs/bottle

  • 3. Resolution of the CCD counting sensor is 14 microns, 50 times higher than ordinary counting sensor, guarantee the high counting precision.

  • 4. Strong anti-dust ability, equipment can automatically adjust the sensitivity, machine will rise a alarm and automatically stop once abnormal situation occurred

  • 5. Automatic inspect counting cylinder and pressure parameters , machine will rise a alarm and automatically stop once abnormal situation occurred

  • 6. Bottle with medicine quantity shortage or more than setting quantity will be rejected automatically 


 Checkwigher

  • 1. Two working station before and after counting machine as a linkage, automatic detect medicine filling weight

  • 2. High inspection accuracy reaches ±30mg

  • 3. Bottle with ultra light and overweight will be rejected automatically 


High speed cap screwing machine

  • 1. Linear cap screwing type, easy to adjust and change bottle specifications without mold

  • 2. Four sets of screwing wheels have torque force detection and electronic display function

  • 3. reversed cap rejection and cap air cleaning mechanism can be an option

  • 4. machine has rejection mechanism of slant capping


Sealing machine 

  • 1. Fully shielding measures, no electromagnetic interference for safe operation

  • 2. Machine will automatic alarm once water shortage or over temperature 

  • 3. Machine has rejection mechanism for bottle without cap or aluminum

  • Sealing leakage on-line inspection machine

  • 1. Online leakage inspection for bottle after capping or aluminum sealing

  • 2. adopts negative pressure detecting method to inspect the sealing leakage, no need to open cap

  • 3. machine has rejection device to reject the leaked bottle


Labeling machine

  • 1. intelligently record of label length, no need to set manually

  • 2. only suitable to round bottle

  • 3. remain label quantity can be set and remind

  • 4. code assignment and reading system can be optioned

  • 5. label without printing, bottle without label can be rejected automatically


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