Desiccant inserting machine

Features and characteristics:

Function:  

  • Reel packed desiccant can be automatically cut and inserted into bottle

  • Vertical feeding, color strip position. Empty bag not cut 

  • Inserting quantity can be set accordingly

  • has the function of inserting confirmation, and automatic rejection function

  • 3-level authorization management meets the machine operation management mechanism.

  • Parameter recipe can be stored and invoked function.

  • Machine has the function of electronic recording, electronic signature, audit trailing meeting FDA21 CFR PART11 requirements.

  • Machine will automatically stop when bottle shortage and restart when bottle in-fed.

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Illustration:

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Features:

  • Desiccant can be accurately positioned by its color strip or hole between bags, bag length can be intelligently detection ensuring desiccant bag will not be cut wrongly

  • Adopts servo motor driving system to intelligently control feeding length 

  • Machine has inspection system for broken desiccant and inserting status, which can effectively judge the qualified desiccant inserted

  • Machine has tension stability device to avoid damage and fracture of desiccant

  • With perfect anti-interference control system, it can resist the interference of electromagnetic interference (EMI), radio frequency interference (RFI), electromagnetic pulse (EMP) and other electronic systems

  • Adopt international famous brand PLC and touch screen control system 

  • Adopt antistatic design

  • Low noise and no vibration interference


Illustration:

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Quality risk control:

  • equipment has a stable feeding device to ensure the feeding process will not cause damage to the desiccant

  • machine will alarm once bottle pass without desiccant inserted and rejected automatically, machine will alarm once desiccant is to be used out 

  • equipment can display real-time running time, product name, batch number, operator, equipment running parameters, can automatically count the output of qualified and unqualified products and a series of running data, data can be stored, uploaded, or external printer printing.

  • equipment operation process meet the requirements of GMP, FDA and other regulations

  • machine has inspection function for empty desiccant and broken desiccant, which can effectively judge whether qualified desiccant inserted into bottle.

     

Illustration :

Safety alarm device:

  • 3-color alarm light has intelligent voice and visual warning function, which is helpful to optimize personnel    allocation and improve work efficiency

  • Safety door interlocking shutdown alarm device to ensure the personal safety of operators

  • Machine has automatic inspecting function of bottle shortage and blocking  


Simple operation, faster to change mold

  • user-friendly man-machine interface is easy to understand 

  • Adopt modularization and tool-free design, simple and quick to change specifications by changing the corresponding mold,

  • Administration personal can invoke the stored recipes and quickly switch between different products


Easy maintenance and cleaning

  • convenient to disassemble and clean the equipment, tool-free design, convenient to install again by positioning design.

  • equipment surface is made of stainless steel and non-toxic and chemically stable food grade non-metallic material, easy to clean and has no dead angle. 


Enjoy the Internet convenience in internet age

  • Ethernet data interface and OPC mechanism can be optioned, convenient user to access SCADA/MES system

  • Internet access and backup database, etc 

  • Remote network maintenance can be realized 

  • Make the most use of the Internet


  • Partial customer list: 

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Illustration:

Technical parameters:

Type

Suitable to bottle size

Capacity (pcs/min

 

PH3000I

20~300 ml

50~80

PH3000II

20~300 ml

80~120


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