Cotton inserting machine

Features and characteristics:

Function:  

  • Machine can fast and accurately cut the cotton strip and inserted the fixed length cotton into bottle

  • Machine has a double inserting mechanism after first inserting unit to ensure cotton will not pop out of bottle  

  • Machine has the function of electronic recording, electronic signature, audit trailing meeting FDA21 CFR PART11 requirements.

  • 3-level authorization management meets the device operation management mechanism.

  • Parameter recipe can be stored and invoked function.

Message
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Illustration:

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Features:

  • Cotton can be accurately cut and inserted into bottle through the feeding system to ensure the cotton with specified length into the bottle accurately.

  • Adopts servo motor driving system to intelligently control feeding length 

  • Machine has inspection system and inserting status to effectively judge the qualified bottle with cotton inserted

  • Adopt unique inserting technology to ensure two ends of cotton being inserted into bottle without edge turn-up, not affect the capping and sealing

  • Adopt international famous brand PLC and touch screen control system 

  • With perfect anti-interference control system, it can resist the interference of electromagnetic interference (EMI), radio frequency interference (RFI), electromagnetic pulse (EMP) and other electronic systems

  • Adopt antistatic design

  • Low noise and no vibration interference 


Illustration:

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Quality risk control:

  • Cotton inserting confirmation inspection 

  • Machine will alarm once bottle without cotton inserted and rejected automatically, machine will alarm once cotton is to be used out 

  • Equipment has a stable feeding device to ensure the feeding process will not cause damage to the desiccant

  • equipment can display real-time running time, product name, batch number, operator, equipment running parameters, can automatically count the output of qualified and unqualified products and a series of running data, data can be stored, uploaded, or external printer printing.

  • equipment operation process meet the requirements of GMP, FDA and other regulations


Illustration:

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Safety alarm device:

  • 3-color alarm light has intelligent voice and visual warning function, which is helpful to optimize personnel    allocation and improve work efficiency

  • Safety door interlocking shutdown alarm device to ensure the personal safety of operators

  • Machine has inspection device of cotton shortage, bottle shortage and blocking, which can effectively control the normal operation of the whole system, machine will automatically stop once bottle get shortage or blocking, and re-start operation after multi-function settled


Simple operation, faster to change mold

  • user-friendly man-machine interface is easy to understand 

  • Adopt modularization and tool-free design, simple and quick to change specifications by changing the corresponding mold,

  • Administration personal can invoke the stored recipes and quickly switch between different products


Easy maintenance and cleaning

  • convenient to disassemble and clean the equipment, tool-free design, convenient to install again by positioning design.

  • equipment surface is made of stainless steel and non-toxic and chemically stable food grade non-metallic material, easy to clean and has no dead angle. 


Enjoy the Internet convenience in internet age

  • Ethernet data interface and OPC mechanism can be optioned, convenient user to access SCADA/MES system

  • Internet access and backup database, etc 

  • Remote network maintenance can be realized 

  • Make the most use of the Internet


Partial customer list: 

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Illustration picture:

Technical parameters:

Type

Suitable to bottle size

Capacity (pcs/min

 

PM3000I

20~300ml

40~60

PM3000II

20~300ml

60~120


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