High speed cap screwing machine

Features and characteristics:

Functions

  • adopts straight line cap screwing method, which is suitable to for all kinds of screw bottles  

  • has automatic cap arranging and lifting function

  • has automatic inspection and rejection mechanism for un-well screwed capping and slant capping 

  • Screwing torque force detection device can be optioned additionally

  • Automatic inspection for cap without aluminum or aluminum inversed in cap can be optioned additionally  

  • Cap cleaning mechanism can be optioned additionally

  • different specification adjustment with digital display function

  • 3-level authorization management meeting the equipment operation management mechanism.

  • Parameter recipe can be stored and invoked function.

  • Machine has the function of electronic recording, electronic signature, audit trailing meeting FDA21 CFR PART11 requirements.


Message
  • Product
  • Technical
  • Solid video

Illustration:

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Feature:

  • No need mould to switch between different specification

  • has automatic inspection and rejection function for un-well screwed capping and slant capping 

  • Full motor driving with more reliability and stability and lower noise

  • The lifting system can automatically identify the front and back sides of cap

  • Machine has intelligent fine tuning function that can not only avoid bad capping caused by center deviation in the process of capping, but also reduce wear and increase the service life of cap roller

  • Screwing wheels made of special materials are used to ensure the durability of equipment and no damage to cap

  • Screwing tightness is adjustable, the torque detection device can be optioned additionally

  • Cap management system adopts cap lifting mode, low noise

  • With perfect anti-interference control system, it can resist the interference of electromagnetic interference (EMI), radio frequency interference (RFI), electromagnetic pulse (EMP) and other electronic system

  • Adopt international famous brand PLC and touch screen control system

  • Anti-static design, low noise, no vibration interference


Illustration:

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Quality risk control:

  • equipment can display real-time running time, product name, batch number, operator, equipment running parameters, can automatically count the output of qualified and unqualified products and a series of running data, data can be stored, uploaded, or external printer printing.

  • equipment can make production process better to meet the requirements of GMP, FDA and other regulations

  • has automatic inspection and rejection for un-well screwed capping and slant capping 

  • rejection mechanism has a real-time monitoring and confirmation system to ensure the unqualified products are accurately rejected.

 

Illustration:

  • Safety alarm device:

  • 3-color alarm light has intelligent voice and visual warning function, which is helpful to optimize personnel    allocation and improve work efficiency

  • Safety door interlocking shutdown alarm device to ensure the personal safety of operators

  • Machine has inspection device of material shortage, bottle shortage and blocking, which can effectively control the normal operation of the whole system, machine will automatically stop once bottle get shortage or blocking, and re-start operation after multi-function settled

 

Simple operation, faster to change mold

  • user-friendly man-machine interface is easy to understand 

  • modularization design brings simple and quick operation

  • Administration personal can invoke the stored recipes and quickly switch between different products


Easy maintenance and cleaning

  • Convenient to disassemble and clean the equipment, easy to install again by positioning design.

  • Machine surface is made of stainless steel and non-toxic, chemically stable food grade non-metallic material, easy to clean, no dead angle.

 

Enjoy the Internet convenience in internet age

  • Ethernet data interface and OPC mechanism can be optioned, convenient user to access SCADA/MES system

  • Internet access and backup database, etc 

  • Remote network maintenance can be realized 

  • Make the most use of the Internet

  • Partial customer list: 

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Illustration:

Technical parameters:

Type

Suitable to bottle size

Capacity (pcs/min

PC3000III

20~300 ml

60~120



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