Capping with torque force control

1)3 pairs of friction wheels are used for cap screwing station, torque force is driven by servo motor with high precision and high accuracy for torque transfer. Torque force range can be set according to different request to ensure the product qualification rate. The most advantage is no damage to caps.

2)Through the combination of the mechanical lever principle and photoelectric induction to inspect and reject the inclined caps

3)It is suitable to various bottle sizes, easy to change the caps for different size by adjusting the hand wheel and the rotating units until reach the desired status.

4)Has alarm function of material lacking in the storage bin.  

5)Inspection sensors are installed for bottle lacking and blocking detecting. 


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Brief introduction:

   This machine is mainly used in pharmaceutical, food and chemical industry, and it is consisted of cap lifting, arranging, screwing, feeding and rejecting structures, when all the filled bottles flow to capping station caps will be placed automatically on the bottle, and clamp unit grip the bottles feeding to cap screwing station for tightening and torque force inspection. Special material is used in the clamp belt and friction wheels to guarantee its durability and avoid the surface damage on the bottle and cap.

    In order to assure the qualified yield rate inspection sensor is equipped to detect the inclined or slanting caps after screwing, and unqualified bottles will be rejected automatically, high precise torque force serve motor is used through PLC to ensure the fast running, anti-interference ability.  Torque force range can be set according to user’s requirements and unqualified bottles will be rejected.  Machine also has the inspection sensor for bottle lacking & blocking detecting, machine will stop when bottle lacks or blocks on the convey belt and restart when bottle are arranged.  The inspection sensor is much helpful to ensure whole system running smoothly.

     It is easy to change different bottle & cap size, no need change the models, 3-level authorization administration. The surface material is nonmetal, food grade, non-toxic and steady upon its chemical features, the structure is simple and easy for disassembling & cleaning without dead angle. The machine complies with GMP requirements.


Technical Parameter:

Model:PC3000IV;

Requested bottle size:20~300ml(special specification can be customized according to actual size);

Capacity:60~120 bottle/min(detailed capacity depends on actual bottle size);

Input power supply:AC220V、50Hz;

Power rate:1.8kW;

Overall size:2700×1100×1750(mm)(L×W×H);

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